AC and DC Solar Cable

AC and DC Solar Cable Specification

Conductor Type
Stranded (Class 5)

Temperature
-40C to +90C (continuous), up to 120C (short circuit) Celsius (oC)

Connector Type
Compatible with MC4 and other solar connectors

No Of Core
Single Core (also available in Twin Core)

Product Type
AC and DC Solar Cable

Material
Copper Conductor, XLPE/LSZH Insulation

Function
Transmission of electrical power in solar systems

Usage
Connecting photovoltaic panels to inverter and other solar components

Voltage Surge
Up to 1800V (DC)

Frequency (MHz)
50/60Hz Hertz (HZ)

Rated Voltage
600/1000V (AC), 1000/1800V (DC) Volt (V)

Insulation Material
UV Resistant XLPE, Electron Beam Cross-linked Polyolefin

Conductor Material
Tinned Copper

Length
Standard reels of 100m/200m or as required Millimeter (mm)

Size
1.5 sq.mm to 16 sq.mm

Color
Red, Black (others on request)

Diameter
Approx. 5.5mm to 12mm (depends on size) Millimeter (mm)

Application
PV power installations, solar farms, rooftop systems

Mechanical Strength
High tensile strength with low resistance

Insulation Resistance
>2000 Mkm

Ozone Resistance
Yes

Minimum Bending Radius
5 x Cable outer diameter

Oil Resistance
Yes

Flexibility
High

Fire Performance
Flame retardant, Halogen Free

Jacket Material
Black UV-resistant polyolefin

Standards Compliance
EN 50618, TUV 2PfG/1169, IEC 62930

UV Resistance
Excellent (for outdoor use)

Test Voltage
6500V (AC)

AC and DC Solar Cable Trade Information

Minimum Order Quantity
50 Meter

Delivery Time
5-10 Days

Main Domestic Market
Gujarat, Madhya Pradesh, Maharashtra

About AC and DC Solar Cable

We offer a premium range of AC and DC Solar Cables designed to cover the full spectrum of solar power transmission from solar photovoltaic modules to inverters, and from inverters to the grid or load center. These cables are manufactured with high-quality copper conductors (tinned or plain) to ensure superior conductivity, UV resistance, and long-term performance in harsh outdoor environments.

Our cables are available in single core, twin core, and multi-core constructions, with insulation and sheathing options such as XLPO, XLPE, PVC, and FRLS, all engineered to be flame-retardant and weather-resistant.

We also offer pre-terminated DC extension cables with MC4 connectors for quick and reliable solar connections.

Available Variants:

DC Solar Cables:

1.5 kV Single Core, Tinned Copper, XLPO Insulated, UV Resistant
1.5 kV Single Core, Copper, XLPE Insulated, Flame Retardant
1.8 kV Single Core, Tinned Copper, XLPO, Halogen-Free, EB Cross-Linked
1.5 kV Twin Core, Copper, PVC Insulated, UV Resistant
2.0 kV Single Core, Flexible Copper, Double Insulated XLPO Sheath
1.5 kV Single Core, XLPO Insulated, Fire-Resistant (EN 50618 / IEC 62930)
Pre-Terminated DC Extension Cables with MC4 Connectors, UV/Weather Resistant

AC Solar Cables:

1.1 kV Single Core, Copper, XLPE Insulated, PVC Sheathed
1.1 kV 3 Core, Copper, XLPE Insulated, FRLS Outer Sheath
1.1 kV 4 Core, Copper, XLPE Insulated, Weatherproof PVC Sheath
3.3 kV Single Core, Copper, XLPE Insulated, Armoured, UV Resistant
1.1 kV Flexible Multi-core Copper, PVC/FRLS Insulated for Indoor AC Use
1.1 kV Twin Core, Copper, XLPE Insulated, Flame Retardant Sheath
Armoured AC Cables with XLPE Insulation and FRLS Sheath for Industrial Applications

High Standards Compliance & Safety

Designed in accordance with global standards like EN 50618, TUV 2PfG/1169, and IEC 62930, our cables guarantee safety and consistent performance. Flame retardant and halogen-free properties make these cables suitable for critical environments, while mechanical resilience assures effective power transmission even in rigorous conditions.

Outstanding UV & Ozone Resistance

Equipped with a black UV-resistant polyolefin jacket and advanced insulation technology, these cables withstand harsh sunlight and ozone exposure. They are crafted specifically for extended outdoor use in solar farms and rooftop installations, ensuring long-term reliability and reduced maintenance costs.

Flexible & Durable Construction

High flexibility and strong mechanical properties enable easier routing and installation, regardless of the project complexity. Our stranded tinned copper conductors and specialized insulation materials provide lasting durability, supporting voltage surges up to 1800V (DC) and accommodating varying current loads efficiently.

FAQs of AC and DC Solar Cable:

Q: How should AC and DC solar cables be installed in photovoltaic systems?

A: AC and DC solar cables should be laid in accordance with the specified minimum bending radius5 times the cables outer diameterto maintain integrity. Ensure proper connection to MC4 or compatible solar connectors, avoiding excessive tension or sharp bends. Always follow applicable installation standards.

Q: What makes the cable suitable for Indian outdoor solar projects?

A: The cables black UV-resistant polyolefin jacket, excellent ozone resistance, and flame-retardant, halogen-free insulation make it ideal for Indias climate conditions, especially in solar farms and rooftop installations. Its reliability under high temperatures and sunlight ensures dependable, long-term performance outdoors.

Q: When is a custom cable length required for photovoltaic installations?

A: Custom cable lengths are typically needed when the distance between panels, inverters, and other solar components differs from standard reel sizes (100m/200m). Tailored cable lengths help minimize wasted material and ensure efficient connections specific to the projects design layout.

Q: Where can these solar cables be used?

A: These cables are designed for PV power installations, including large solar farms, rooftop systems, and distributed solar generation environments. Their high mechanical strength and flexibility also allow safe use in commercial and industrial solar projects across varied locations.

Q: What process is used for enhanced insulation and durability?

A: The cables use electron beam cross-linked polyolefin for insulation, providing high mechanical strength and superior thermal stability. XLPE/LSZH insulation ensures resistance to fire, oils, and chemicals, while protecting against voltage surges and environmental factors.

Q: Why is tinned copper used as the conductor material?

A: Tinned copper offers excellent conductivity and resists oxidation, making it ideal for outdoor environments. It ensures stable current transmission, reduces maintenance needs, and extends the cables lifespan in demanding solar installations.

Q: How does using these cables benefit PV installations?

A: Utilizing these high-quality, compliant solar cables results in safer electrical transmission, reduced installation complexity, greater longevity, and lower operating costs. Their robust design supports dependable power flow, essential for maximizing energy yield and system reliability in solar projects.

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